Weld Star – SG2 (G3Si1) Endurance Pac (0.8mm) 250kg

3010250080

£475.00 ex VAT £570.00 inc VAT


Product Model:
3010250080
Availability:
In Stock

  • Wire Diameter: 0.8 mm
  • Material: Unalloyed and low-alloyed carbon-manganese steel
  • AWS Classification: ER 70S-6
  • Spool Size: 250 Kg
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Description

Weld Star – SG2 (G3Si1) Endurance Pac (0.8mm) 250kg

The Weld Star – SG2 (G3Si1) Endurance Pac, with a diameter of 0.8mm and weighing 250kg, is a high-quality welding wire designed for continuous high-volume welding applications. Made from virgin raw materials sourced from specialised steel mills, this wire ensures consistent reliability and quality, even in challenging conditions such as sub-zero temperatures down to -40 degrees Celsius. The wire is copper-coated and is suitable for both single pass and multipass welding of unalloyed and low-alloyed carbon-manganese steels. Its applications span across various industries, including boilers, industrial machinery, bridges, shipbuilding, automotive, rail, and structural and engineering fabrications.

Key Features:

  • Bulk Wire Drum System: Designed for high productivity in continuous high-volume welding applications.
  • Copper Coated Solid Wire: Suitable for single pass or multipass welding of unalloyed and low-alloyed carbon-manganese steels.
  • Excellent Mechanical Properties: Exhibits good mechanical properties even at sub-zero temperatures down to -40 degrees Celsius.
  • Virgin Raw Materials: The green wire is produced using virgin raw materials, ensuring consistent quality and reliability.
  • Wide Range of Applications: Suitable for various industries and applications, including boilers, industrial machinery, bridges, shipbuilding, automotive, rail, and more.

Typical Applications:

The Weld Star – SG2 (G3Si1) Endurance Pac is ideally suited for:

  • Industrial Machinery: For equipment that requires durable and reliable welds.
  • Infrastructure: Used in the construction of bridges and other structural fabrications.
  • Transportation: Suitable for shipbuilding, automotive, and rail industries.
  • Boilers: For equipment that operates under high pressure and temperature.
  • Engineering Fabrications: For custom-made equipment and structures in various industries.

Typical Base Materials:

S185, S235, S275, S355 – Grade A, B, D, AH32 to DH36 – L210, L240, L290, L360, L240NB, L290NB, L360NB, L360QB, L240MB, L290MB, L360MB, L415MB – X42, X46, X52, X60 – P235T1, P235T2, P275T1 – P275T2, P355N – P235GH, P265GH, P295GH, P355GH – S275, S355, S420, S275M, S275ML, S355M, S355ML, S420M, S420ML (Illustrative, not exhaustive list).

Standards
EN ISO 14341-A – G 42 3 C1 / G 42 4 M21 3Si1
AWS A5 18 – ER 70S-6
Chemical Composition % (Typical)
C% Si% Mn% P% S% Cu%
0 07 0 85 1 45 <0 025 <0 025 <0 35
Cr% Ni% Mo% Al% V% Zr+Ti%
<0 15 <0 15 <0 15 <0 020 <0 030 <0 15
Mechanical Properties (Typical)
Shielding Gas C1 M21
Tensile Strength 540 MPa 580 MPa
Yield Strength 440 MPa 460 MPa
Elongation 30% 26%
Impact Strength 70 J 90 J
Test Temperature -30ᄎC -40 degC

Mechanical properties are approximate and may vary based on the heat, shielding gas, welding parameters and other factors

Welding Parameters
Ømm Current (A) Voltage (V)
0 80 mm 60-180 18-22
1 00 mm 80-230 20-28
1 20 mm 120-350 26-34

Shielding Gases

EN ISO 14175 – C1, M21

Welding Positions

EN ISO 6947 – PA, PB, PC, PD, PE, PF, PG

Diameter (mm) Weight (Kg) Pallet Qty
80 250 4
100 250 4
120 250 4

Liability: Whilst all reasonable efforts have been made to ensure the accuracy of the information contained, this information is subject to change without notice and can be only considered as suitable for general guidance.

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