35 kVA Pneumatic Column Spot Welder c/wTE101 Microprocessor Control – 400V

4661  |  Tecna  |  In Stock

£7,368.75 ex VAT £8,842.50 inc VAT

The TECNA TE101 is a microprocessor-based welding control. The weld control is used to control the movement of the welder and the thyristor / silicon-controlled rectifier (SCR) that regulates the welding current.

The working program followed by the TECNA TE101 is created through the 13 programming parameters available in the control. The TE 101 may be used for both manual and pneumatic-operated welders.

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Description

35 kVA Pneumatic Column Spot Welder c/wTE101 Microprocessor Control – 400V

The pneumatic commands and the compressed air pressure gauge have been placed at the top for easier reading and adjustment. The control unit has been positioned on the front of the machine to allow the operator to view the welding data even during the working cycle.

Key Features:

  • Chrome-copper electrode holders designed for straight and angled fittings, offering long life and heavy-duty service.
  • Water-cooled transformer, arms, electrodes, and electrode holders coated with epoxy resin for extended service life.
  • TECNA TE101 microprocessor control unit for precise control and monitoring of the welding process.
  • USB port for data storage (only available with TE550 model).
  • Lubrication-free cylinder operated by air, eliminating oil mist.
  • Protected filter assembly with gauge for proper filtration and monitoring.
  • Two-stage electric foot control for clamping welding pieces in the correct position before welding.
  • Pre-connected for an additional electric foot pedal for direct recall of welding program No.2.
  • Adjustable electrode stroke for maximum working rate.
  • Arms with a gap of 280mm and adjustable depth of 320mm (Option 4638).
  • Compressed air pressure gauge and pneumatic commands conveniently placed at the top.
  • Control unit located on the front of the machine for easy viewing and monitoring of welding data during the working cycle.

Technical Data

  • Synchronous thyristor drive with phase-shift control for welding current adjustment.
  • Built in ammeter (RMS value), 2 selectable ranges (18-56 kA).
  • Storing of 99 welding programs.
  • Inputs for external selection of 31 programs or 15 programs with parity control.
  • Welding times adjustment in half-periods.
  • Pre-weld, slope and pulse functions.
  • Welding current control limits. Error condition signalling output and function to stop welder operation.
  • Single and repeat operating mode. WELD/NO WELD function.
  • Welding current compensation function to assist welding of oxidised sheets and rods.
  • Possibility to connect two independent start of cycle device using different welding programs.
  • Auto retain disabling for manually actuated welders.
  • First phase shift delay adjustment. It enables the machine line current best balance.
  • Cos φ adjustment, allow to optimise current adjustment linearity.
  • End of cycle output for automation applications.
  • Thermostatic protection input.
  • Self-adjustment to the mains frequency 50/60 Hz.
  • Control of solenoid valve 24 Vdc 7,2 W max with short circuit protection.
  • Optional insulated RS 232 interface. Allow the connection with a printer or a personal computer for production data recording.
Specification Value
Drive Type Synchronous thyristor
Current Adjustment Control Phase-shift control
Ammeter Built-in, RMS value
Ammeter Ranges 2 selectable ranges (18-56 kA)
Welding Program Storage 99 programs
External Program Selection Inputs for external selection
External Program Selection Options 31 programs or 15 programs with parity control
Welding Time Adjustment Half-period adjustment
Additional Functions Pre-weld, slope, and pulse functions
Welding Current Control Limits Yes
Error Signaling Output Yes
Stop Welder Operation Function Yes
Operating Modes Single and repeat
Weld/No Weld Function Yes
Welding Current Compensation Yes
Dual Start of Cycle Devices Yes, with different welding programs
Auto Retain Disabling for Manual Welders Yes
First Phase Shift Delay Adjustment Yes
Power Factor (Cos φ) Adjustment Yes
End of Cycle Output Yes
Thermostatic Protection Input Yes
Self-Adjustment to Mains Frequency 50/60 Hz
Control of Solenoid Valve Yes, 24 Vdc, 7.2 W max, with short circuit protection
Optional Insulated RS 232 Interface Yes

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