TIG Rod Finder

Answer a few quick questions to get the right TIG filler rod grade and diameter, with the best match from our range.

This TIG rod selector works from the metal you are welding, its grade and its thickness, and returns the filler rod classification and diameter to use: ER70S-2 for mild steel, 308L, 316L or 309L for stainless, and 4043, 5356 or 5183 for aluminium. Below the tool is a TIG filler rod size chart by material and thickness, with the AWS and EN ISO names side by side.

  1. What are you welding?

Your recommendation

Answer a few questions and you will get the right rod grade and diameter, with the best match we have in stock.

Reference

TIG filler rod selection guide

The same rules the finder uses, by material and thickness. Diameters are a starting point: your machine's amperage and the joint matter too.

Mild steel (TIG)

AWS ER70S-2 EN ISO 636-A W2Ti (A15)

Shielding gas Pure argon

Mild steel (TIG): diameter by thickness
Thickness Diameter Also consider
Under 1mm 1.0mm 1.2mm
1 to 3mm 1.6mm –
3 to 6mm 2.4mm 1.6mm
6 to 10mm 2.4mm 3.2mm
Over 10mm 3.2mm 2.4mm

304 stainless (TIG)

AWS ER308L EN ISO 14343-A W 19 9 L

Shielding gas Pure argon

304 stainless (TIG): diameter by thickness
Thickness Diameter Also consider
Under 1mm 1.0mm 1.2mm
1 to 3mm 1.6mm –
3 to 6mm 2.4mm 1.6mm
6 to 10mm 2.4mm 3.2mm
Over 10mm 3.2mm 2.4mm

316 stainless (TIG)

AWS ER316L EN ISO 14343-A W 19 12 3 L

Shielding gas Pure argon

316 stainless (TIG): diameter by thickness
Thickness Diameter Also consider
Under 1mm 1.0mm 1.2mm
1 to 3mm 1.6mm –
3 to 6mm 2.4mm 1.6mm
6 to 10mm 2.4mm 3.2mm
Over 10mm 3.2mm 2.4mm

Stainless to mild steel (TIG)

AWS ER309L EN ISO 14343-A W 23 12 L

Shielding gas Pure argon

Stainless to mild steel (TIG): diameter by thickness
Thickness Diameter Also consider
Under 1mm 1.0mm 1.2mm
1 to 3mm 1.6mm –
3 to 6mm 2.4mm 1.6mm
6 to 10mm 2.4mm 3.2mm
Over 10mm 3.2mm 2.4mm

Aluminium sheet and extrusion (TIG)

AWS ER5356 EN ISO 18273 S Al 5356

Shielding gas Pure argon

Aluminium sheet and extrusion (TIG): diameter by thickness
Thickness Diameter Also consider
Under 1mm 1.6mm –
1 to 3mm 1.6mm 2.4mm
3 to 6mm 2.4mm 3.2mm
6 to 10mm 3.2mm 2.4mm
Over 10mm 3.2mm –

5083 marine aluminium (TIG)

AWS ER5183 EN ISO 18273 S Al 5183

Shielding gas Pure argon

5083 marine aluminium (TIG): diameter by thickness
Thickness Diameter Also consider
Under 1mm 1.6mm –
1 to 3mm 1.6mm 2.4mm
3 to 6mm 2.4mm 3.2mm
6 to 10mm 3.2mm 2.4mm
Over 10mm 3.2mm –

Cast aluminium (TIG)

AWS ER4043 EN ISO 18273 S Al 4043A

Shielding gas Pure argon

Cast aluminium (TIG): diameter by thickness
Thickness Diameter Also consider
Under 1mm 1.6mm –
1 to 3mm 1.6mm 2.4mm
3 to 6mm 2.4mm 3.2mm
6 to 10mm 3.2mm 2.4mm
Over 10mm 3.2mm –

AWS and EN ISO cross-reference

AWS EN ISO Also sold as Use it for
ER70S-2 EN ISO 636-A W2Ti A15 Mild steel, root runs, less than perfect surfaces
ER70S-6 EN ISO 636-A W3Si1 A18 Clean mild steel, smooth finish
ER308L EN ISO 14343-A W 19 9 L 308L 304 and 304L stainless
ER316L EN ISO 14343-A W 19 12 3 L 316L 316 and 316L stainless, also 304
ER309L EN ISO 14343-A W 23 12 L 309L Stainless to mild steel
ER5356 EN ISO 18273 S Al 5356 (AlMg5Cr(A)) AlMg5 5xxx and 6xxx aluminium
ER5183 EN ISO 18273 S Al 5183 (AlMg4,5Mn0,7(A)) AlMg4.5Mn 5083 marine plate
ER4043 EN ISO 18273 S Al 4043A (AlSi5(A)) AlSi5 Castings and 6xxx, not anodised work

Good to know

A15 vs A18

Both are mild steel TIG rods. A15 (ER70S-2) is triple deoxidised with aluminium, titanium and zirconium, so it tolerates light rust and mill scale and gives sound root runs on pipe. A18 (ER70S-6) carries more silicon and manganese, which makes the pool more fluid and leaves a smooth, bright finish on clean steel. If you are unsure of the surface condition, A15 is the safer pick; for tidy work on clean, ground steel, A18 looks better.

308L vs 316L vs 309L

Match the filler to the steel. 308L suits 304 and 304L, the most common stainless. 316L adds 2 to 3% molybdenum for better resistance to salt and chemicals, so use it on 316; it is also fine on 304. The reverse is not true: 308L on 316 leaves a weak spot for corrosion. 309L is over-alloyed for joining stainless to mild steel, where the weld mixes with the carbon steel side. The "L" means low carbon, which stops the weld area rusting at the grain boundaries.

5356 vs 5183 vs 4043

5356 (AlMg5) is the all-rounder for 5xxx and 6xxx sheet and extrusion: strong, stiff enough to feed well, and it stays a good colour match after anodising. 5183 (AlMg4.5Mn) is stronger again and is the choice for 5083 marine plate. 4043 (AlSi5) flows more easily and resists hot cracking, which suits castings and some 6xxx work, but it turns dark grey when anodised. Never use 4043 on 5xxx alloys with more than 2.5% magnesium: the weld can become brittle.

Choosing a pack size

TIG rods usually come as 1m lengths in sealed tubes sold by weight. A 1kg pack suits occasional repairs and lets you try a grade. 2 to 2.5kg is the common aluminium pack, because aluminium is light and the same weight gives far more rods. 5kg is the workshop size for steel and stainless and is the best value per kg. Keep rods in their tube with the cap on: dust, grease and moisture on the rod end up as porosity in the weld.

Welding with a MIG instead? Try the MIG wire finder