TIG Rod Finder
Answer a few quick questions to get the right TIG filler rod grade and diameter, with the best match from our range.
This TIG rod selector works from the metal you are welding, its grade and its thickness, and returns the filler rod classification and diameter to use: ER70S-2 for mild steel, 308L, 316L or 309L for stainless, and 4043, 5356 or 5183 for aluminium. Below the tool is a TIG filler rod size chart by material and thickness, with the AWS and EN ISO names side by side.
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What are you welding?
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Which grade?
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How thick is the metal?
For a joint between two thicknesses, choose the thinner one.
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What pack size suits you?
TIG rods are sold by weight in tubes of 1m rods. Aluminium packs are lighter because the metal is.
Your recommendation
Answer a few questions and you will get the right rod grade and diameter, with the best match we have in stock.
Reference
TIG filler rod selection guide
The same rules the finder uses, by material and thickness. Diameters are a starting point: your machine's amperage and the joint matter too.
Mild steel (TIG)
AWS ER70S-2 EN ISO 636-A W2Ti (A15)
Shielding gas Pure argon
| Thickness | Diameter | Also consider |
|---|---|---|
| Under 1mm | 1.0mm | 1.2mm |
| 1 to 3mm | 1.6mm | – |
| 3 to 6mm | 2.4mm | 1.6mm |
| 6 to 10mm | 2.4mm | 3.2mm |
| Over 10mm | 3.2mm | 2.4mm |
304 stainless (TIG)
AWS ER308L EN ISO 14343-A W 19 9 L
Shielding gas Pure argon
| Thickness | Diameter | Also consider |
|---|---|---|
| Under 1mm | 1.0mm | 1.2mm |
| 1 to 3mm | 1.6mm | – |
| 3 to 6mm | 2.4mm | 1.6mm |
| 6 to 10mm | 2.4mm | 3.2mm |
| Over 10mm | 3.2mm | 2.4mm |
316 stainless (TIG)
AWS ER316L EN ISO 14343-A W 19 12 3 L
Shielding gas Pure argon
| Thickness | Diameter | Also consider |
|---|---|---|
| Under 1mm | 1.0mm | 1.2mm |
| 1 to 3mm | 1.6mm | – |
| 3 to 6mm | 2.4mm | 1.6mm |
| 6 to 10mm | 2.4mm | 3.2mm |
| Over 10mm | 3.2mm | 2.4mm |
Stainless to mild steel (TIG)
AWS ER309L EN ISO 14343-A W 23 12 L
Shielding gas Pure argon
| Thickness | Diameter | Also consider |
|---|---|---|
| Under 1mm | 1.0mm | 1.2mm |
| 1 to 3mm | 1.6mm | – |
| 3 to 6mm | 2.4mm | 1.6mm |
| 6 to 10mm | 2.4mm | 3.2mm |
| Over 10mm | 3.2mm | 2.4mm |
Aluminium sheet and extrusion (TIG)
AWS ER5356 EN ISO 18273 S Al 5356
Shielding gas Pure argon
| Thickness | Diameter | Also consider |
|---|---|---|
| Under 1mm | 1.6mm | – |
| 1 to 3mm | 1.6mm | 2.4mm |
| 3 to 6mm | 2.4mm | 3.2mm |
| 6 to 10mm | 3.2mm | 2.4mm |
| Over 10mm | 3.2mm | – |
5083 marine aluminium (TIG)
AWS ER5183 EN ISO 18273 S Al 5183
Shielding gas Pure argon
| Thickness | Diameter | Also consider |
|---|---|---|
| Under 1mm | 1.6mm | – |
| 1 to 3mm | 1.6mm | 2.4mm |
| 3 to 6mm | 2.4mm | 3.2mm |
| 6 to 10mm | 3.2mm | 2.4mm |
| Over 10mm | 3.2mm | – |
Cast aluminium (TIG)
AWS ER4043 EN ISO 18273 S Al 4043A
Shielding gas Pure argon
| Thickness | Diameter | Also consider |
|---|---|---|
| Under 1mm | 1.6mm | – |
| 1 to 3mm | 1.6mm | 2.4mm |
| 3 to 6mm | 2.4mm | 3.2mm |
| 6 to 10mm | 3.2mm | 2.4mm |
| Over 10mm | 3.2mm | – |
AWS and EN ISO cross-reference
| AWS | EN ISO | Also sold as | Use it for |
|---|---|---|---|
| ER70S-2 | EN ISO 636-A W2Ti | A15 | Mild steel, root runs, less than perfect surfaces |
| ER70S-6 | EN ISO 636-A W3Si1 | A18 | Clean mild steel, smooth finish |
| ER308L | EN ISO 14343-A W 19 9 L | 308L | 304 and 304L stainless |
| ER316L | EN ISO 14343-A W 19 12 3 L | 316L | 316 and 316L stainless, also 304 |
| ER309L | EN ISO 14343-A W 23 12 L | 309L | Stainless to mild steel |
| ER5356 | EN ISO 18273 S Al 5356 (AlMg5Cr(A)) | AlMg5 | 5xxx and 6xxx aluminium |
| ER5183 | EN ISO 18273 S Al 5183 (AlMg4,5Mn0,7(A)) | AlMg4.5Mn | 5083 marine plate |
| ER4043 | EN ISO 18273 S Al 4043A (AlSi5(A)) | AlSi5 | Castings and 6xxx, not anodised work |
Good to know
A15 vs A18
Both are mild steel TIG rods. A15 (ER70S-2) is triple deoxidised with aluminium, titanium and zirconium, so it tolerates light rust and mill scale and gives sound root runs on pipe. A18 (ER70S-6) carries more silicon and manganese, which makes the pool more fluid and leaves a smooth, bright finish on clean steel. If you are unsure of the surface condition, A15 is the safer pick; for tidy work on clean, ground steel, A18 looks better.
308L vs 316L vs 309L
Match the filler to the steel. 308L suits 304 and 304L, the most common stainless. 316L adds 2 to 3% molybdenum for better resistance to salt and chemicals, so use it on 316; it is also fine on 304. The reverse is not true: 308L on 316 leaves a weak spot for corrosion. 309L is over-alloyed for joining stainless to mild steel, where the weld mixes with the carbon steel side. The "L" means low carbon, which stops the weld area rusting at the grain boundaries.
5356 vs 5183 vs 4043
5356 (AlMg5) is the all-rounder for 5xxx and 6xxx sheet and extrusion: strong, stiff enough to feed well, and it stays a good colour match after anodising. 5183 (AlMg4.5Mn) is stronger again and is the choice for 5083 marine plate. 4043 (AlSi5) flows more easily and resists hot cracking, which suits castings and some 6xxx work, but it turns dark grey when anodised. Never use 4043 on 5xxx alloys with more than 2.5% magnesium: the weld can become brittle.
Choosing a pack size
TIG rods usually come as 1m lengths in sealed tubes sold by weight. A 1kg pack suits occasional repairs and lets you try a grade. 2 to 2.5kg is the common aluminium pack, because aluminium is light and the same weight gives far more rods. 5kg is the workshop size for steel and stainless and is the best value per kg. Keep rods in their tube with the cap on: dust, grease and moisture on the rod end up as porosity in the weld.
Welding with a MIG instead? Try the MIG wire finder


