Weld Star ER 80S-Ni1 Nickel-Alloyed High Strength MIG Wire - 15kg Reel (0.8mm, 1.0mm, 1.2mm Dia.)
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- Nickel-alloyed MIG wire for low-temperature and high-strength structural fabrication
- Delivers 100J impact strength at -60°C with 1.0% nickel content
- Available in multiple diameters, supplied on 15kg reel
- Requires DC+ current and Argon + 1–5% O₂ shielding gas
- Suits offshore, pipework, tanks, shipbuilding, and cryogenic applications

Nickel-alloyed MIG wire delivering excellent impact strength at -60°C — ideal for offshore, pipework, tanks, and low-temperature structural fabrication.
Weld Star ER 80S-Ni1 is a copper-coated, nickel-alloyed MIG wire developed for welding fine-grained, austempering, and low-temperature steels.
With 1.0% Nickel content, it achieves outstanding toughness and impact resistance in cryogenic conditions, down to -60°C.
Its layer-wound design provides consistent wire feed and stable arc performance, making it a preferred choice for critical applications across offshore infrastructure, shipbuilding, tanks, cranes, and pipelines.
The wire is manufactured using virgin raw materials, ensuring batch-to-batch reliability and top-tier weld quality.
Whether used for building transport equipment, constructing industrial facilities, or reinforcing pipelines, ER 80S-Ni1 offers the strength and temperature resilience required in extreme conditions.
| Wire Classification | EN ISO 14341-A G 3Ni1 |
| AWS Classification | AWS A5.28 ER 80S-Ni1 |
| Wire Type | Nickel-Alloyed Copper-Coated Solid MIG Wire |
| Diameter | 0.8mm / 1.0mm / 1.2mm |
| Spool Size | 15kg Reel |
| Shielding Gas | EN ISO 14175 – C1 / M21 / Argon + 1–5% O₂ |
| Current Type | DC+ |
| Welding Positions | PA, PB, PC, PD, PE, PF, PG (All Positions) |
| Welding Parameters | 0.8mm: 40–160A / 16–22V 1.0mm: 80–270A / 18–28V 1.2mm: 120–340A / 20–33V |
| Tensile Strength | 630 MPa |
| Yield Strength | 530 MPa |
| Elongation | 26% |
| Impact Strength | 100J @ -60°C |
| Carbon (C) | 0.09% |
| Silicon (Si) | 0.70% |
| Manganese (Mn) | 1.20% |
| Nickel (Ni) | 1.00% |
| Chromium (Cr) | <0.15% |
| Molybdenum (Mo) | <0.15% |
| Copper (Cu) | <0.25% |
| Phosphorus (P) | <0.150% |
| Sulphur (S) | <0.150% |
| Compatible Grades | A106, A515, A714, A131, A210, A333, A516, A612, A350, S275, S420, L290–L415, P235–P355, X42–X60 |
| shopping_price_ranges | 50 - 100 |
| Material Type | High Strength Steel (ER80S+) |
| AWS Classification | ER80S-Ni1 |
| Spool Size | Standard (12.5-25kg) |
| Diameter | 0.8mm · |
| Weight | 15kg |
| Brand | Weld Star |
| SKU | Diameter | Weight | Stock Status | |
|---|---|---|---|---|
| 6031100483 | 0 8mm | 15kg | In Stock | £86.67 ex VAT £104.00 inc VAT |
| 6031100482 | 1 0mm | 15kg | In Stock | £173.33 ex VAT £208.00 inc VAT |
| 6031100481 | 1 2mm | 15kg | In Stock | £173.33 ex VAT £208.00 inc VAT |
Datasheet
Download PDFA carriage charge is applied to orders, for standard 1-2 day shipments to mainland destinations within the United Kingdom. Other destinations and premium services are available but subject to additional freight charges.
Weld Star ER 80S-Ni1 Nickel-Alloyed High Strength MIG Wire - 15kg Reel (0.8mm, 1.0mm, 1.2mm Dia.) Get in touch
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