Description
Weld Star – ER 80S-Ni1 Wire (0.8mm) 15kg
Weld Star ER 80S-Ni1 Wire, with a diameter of 0.8mm and weighing 15kg, is a copper-coated, Ni-alloy solid wire tailored for welding low-temperature, fine-grained, and austempering steels. With a Nickel content of 1.0%, this wire is renowned for its superior impact toughness, particularly at sub-zero temperatures reaching as low as -60°C. Its precision layer winding ensures consistent wire feeding, making it a top choice for various industries, notably the offshore sector.
Key Features:
- Nickel Alloyed: Contains 1.0% Nickel, enhancing the wire’s impact toughness, especially suitable for low-temperature steels.
- Low-Temperature Performance: Offers impressive mechanical properties even at sub-zero temperatures, going down to -60°C.
- Precision Layer Wound: This design ensures a superior and consistent wire feeding experience during the welding process.
- Virgin Raw Materials: The green wire is produced using virgin raw materials from specialized steel mills, ensuring consistent quality and reliability.
Common Applications:
Weld Star ER 80S-Ni1 Wire is versatile and is typically used for:
- Building up of cranes, transport, and tanks.
- Construction of industrial facilities and general equipment.
- Pipelines, especially in the offshore industry.
- Shipbuilding and many other applications.
Typical Base Materials:
A106, A515, A714, A131, A369, A210, L290, P235 T1/T2, P275 T1; L360, L415; P275T2, P355N; X-42, X46, X62, X60; P235GH, P355GH; A283, A285, A414, A372, A662, S275, S420, A516, A255, A333, A350, A612 (Illustrative, not exhaustive list).
| Standards |
| EN ISO14341-A – G 3Ni1 |
| AWS A5 28 – ER 80S-Ni1 |
Chemical Composition % (Typical)
| C% | 0.09 |
| Si% | 0.70 |
| Mn% | 1.20 |
| P% | <0.150 |
| S% | <0.150 |
| Cu% | <0.25 |
| Cr% | <0.15 |
| Ni% | 1.00 |
| Mo% | <0.15 |
| Al% | <0.200 |
| V% | <0.030 |
| Zr+Ti% | <0.50 |
Mechanical Properties (Typical)
| Tensile Strength | 630 MPa |
| Yield Strength | 530 MPa |
| Elongation | 26% |
| Impact Strength | 100 J |
| Test Temperature | -60°C |
Mechanical properties are approximate and may vary based on the heat, shielding gas, welding parameters and other factors
| Welding Parameters | ||
| Ømm | Current (A) | Voltage (V) |
| 0 80 mm | 40-160 | 16-22 |
| 1 00 mm | 80-270 | 18-28 |
| 1 20 mm | 120-340 | 20-33 |
Shielding Gases
EN ISO 14175 – C1, M21, Argon + 1-5% O2
Welding Positions
EN ISO 6947 – PA, PB, PC, PD, PE, PF, PG
Packaging Data
| Diameter (mm) | Weight (Kg) | Spool | Pallet Qty |
|---|---|---|---|
| 80 | 15 | D300 | 72 |
| 100 | 15 | D300 | 72 |
| 120 | 15 | D300 | 72 |
Liability: Whilst all reasonable efforts have been made to ensure the accuracy of the information contained, this information is subject to change without notice and can be only considered as suitable for general guidance
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