Weld Star ER 80S-Ni1 TIG Filler Wire - High Strength Steel - 5kg (1.6-3.2mm Dia.)
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- Material: Copper-coated Ni-alloy (1.0% Ni) solid wire for low-temperature, fine-grained, and austempering steels
- Pack Size: 5 Kg
- Rod Diameter: 1.6mm – 3.2mm
- AWS Code: ER 80S-Ni1

Weld Star – ER 80S-Ni1 TIG Wire is a copper-coated, Ni-alloy solid wire with 1.0% Nickel content. It’s specifically designed for low-temperature, fine-grained, and austempering steels. The addition of Nickel ensures excellent impact toughness, making it particularly suitable for the offshore industry.
This wire exhibits superior mechanical properties even at sub-zero temperatures reaching -50 degrees Celsius.
Features and Benefits
- Nickel Addition: Contains 1.0% Nickel, enhancing its impact toughness.
- Low-Temperature Performance: Offers good mechanical properties at sub-zero temperatures down to -50°C.
- High-Quality Production: Made with virgin raw materials sourced from specialized steel mills, ensuring consistent reliability and quality.
- Versatility: Suitable for a wide range of applications including offshore, construction, transport, and more.
Common Applications
- Offshore Industry: Specifically designed for offshore applications due to its resilience and toughness.
- Construction: Used in the building of cranes, transport facilities, tanks, and industrial facilities.
- General Equipment: Ideal for equipment building, pipelines, shipbuilding, and more.
Typical Base Materials
A106, A515, A714, A131, A369, A210, L290, P235 T1/T2, P275 T1; L360, L415; P275T2, P355N; X-42, X46, X62, X60; P235GH, P355GH; A283, A285, A414, A372, A662, S275, S420, A516, A255, A333, A350, A612 (Illustrative, not exhaustive list).
| EN ISO14341-A – G 3Ni1 |
| AWS A5 28 – ER 80S-Ni1 |
| Tensile Strength | 610 MPa |
| Yield Strength | 520 MPa |
| Elongation | 25% |
| Impact Strength | 150 J (>47 J) |
| Test Temperature | +20°C / -40°C |
| Tensile Strength | 600 MPa |
| Yield Strength | 480 MPa |
| Elongation | 26% |
| Impact Strength | 100 J |
| Test Temperature | -50°C |
Mechanical properties are approximate and may vary based on the heat, shielding gas, welding parameters and other factors
Shielding Gases
EN ISO 14175 – TIG: I1 (Argon)
Welding Positions
EN ISO 6947 – PA, PB, PC, PD, PE, PF
Liability: Whilst all reasonable efforts have been made to ensure the accuracy of the information contained, this information is subject to change without notice and can be only considered as suitable for general guidance.
| Brand | Weld Star |
| Diameter | 1.6mm · |
| Weight | 5kg |
| AWS Classification | ER 80S-Ni1 |
| Material Type | High Strength Steel (ER80S+) |
| TIG Rod Diameter | 1.6 mm, 2.4 mm, 3.2 mm |
| TIG Rod Weight | 5 kg |
| SKU | Diameter | Stock Status | |
|---|---|---|---|
| 6011100522 | 1 6mm | In Stock | £45.71 ex VAT £54.85 inc VAT |
| 6011100380 | 2 4mm | In Stock | £45.71 ex VAT £54.85 inc VAT |
| 6011100521 | 3 2mm | In Stock | £45.71 ex VAT £54.85 inc VAT |
Datasheet
Download PDFA carriage charge is applied to orders, for standard 1-2 day shipments to mainland destinations within the United Kingdom. Other destinations and premium services are available but subject to additional freight charges.
Weld Star ER 80S-Ni1 TIG Filler Wire - High Strength Steel - 5kg (1.6-3.2mm Dia.) Get in touch
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