Weld Star ER 120S-G High Strength MIG Wire (15kg Reel)
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- Copper-coated ultra high-strength MIG wire for steels above 890 MPa yield
- Tensile strength 1040 MPa; impact resistance 60J @ -40°C
- Supplied on 15kg reel; available in multiple diameters
- Classified EN ISO 16834-A G 89 4 M21 Mn4Ni2,5CrMo and AWS A5.28 ER 120S-G
- Requires DC+ current with shielding gas C1/M20/M21/M33; suitable all welding positions

High-strength MIG wire for steels above 890 MPa yield — engineered for extreme performance, impact toughness, and consistent weld quality in demanding applications.
Weld Star ER 120S-G is a copper-coated high tensile MIG wire specifically developed for welding ultra high-strength steels with yield strengths exceeding 890 MPa.
With its excellent mechanical performance and plasticity, it provides durable welds for critical structural applications.
This wire delivers a tensile strength of 1040 MPa and maintains excellent impact resistance down to -40°C.
Precision layer-wound for stable feeding and consistent arc performance, it supports both manual and automated welding setups across a range of industries.
Produced using virgin raw materials from specialised steel mills, ER 120S-G is ideal for cranes, bridge structures, heavy lifting equipment, shipbuilding, mining, and high-spec fabrication environments requiring maximum strength and integrity.
| Wire Classification | EN ISO 16834-A G 89 4 M21 Mn4Ni2,5CrMo |
| AWS Classification | A5.28 ER 120S-G |
| Wire Type | Ultra High Strength Copper-Coated MIG Wire |
| Diameter | 0.8mm / 1.0mm / 1.2mm |
| Spool Size | 15kg Reel |
| Shielding Gas | EN ISO 14175 – C1 / M20 / M21 / M33 |
| Current Type | DC+ |
| Welding Positions | PA, PB, PC, PD, PE, PF, PG (All Positions) |
| Welding Parameters | 0.8mm: 90–160A / 18–22V 1.0mm: 150–250A / 22–28V 1.2mm: 220–320A / 26–32V |
| Typical Base Materials | S890QL, S960Q, P460NH, P460NL1, Weldox 900 / 960, Strenx 960+ |
| Tensile Strength | 1040 MPa |
| Yield Strength | 960 MPa |
| Elongation | 16% |
| Impact Strength | 60J @ -40°C |
| Carbon (C) | 0.110% |
| Silicon (Si) | 0.70% |
| Manganese (Mn) | 1.90% |
| Chromium (Cr) | 0.50% |
| Nickel (Ni) | 2.50% |
| Molybdenum (Mo) | 0.50% |
| Copper (Cu) | <0.25% |
| Phosphorus (P) | <0.015% |
| Sulphur (S) | <0.015% |
| shopping_price_ranges | 100 - 200 |
| Material Type | High Strength Steel (ER80S+) |
| AWS Classification | ER120S-G |
| Weight | 15kg |
| Spool Size | Standard (12.5-25kg) |
| Diameter | 1.2mm · |
| Brand | Weld Star |
| SKU | Diameter | Stock Status | |
|---|---|---|---|
| 6031100426 | 0 8mm | In Stock | £170.67 ex VAT £204.80 inc VAT |
| 6031100427 | 1 0mm | In Stock | £170.67 ex VAT £204.80 inc VAT |
| 6031100428 | 1 2mm | In Stock | £106.67 ex VAT £128.00 inc VAT |
Technical Data Sheet
Download PDFA carriage charge is applied to orders, for standard 1-2 day shipments to mainland destinations within the United Kingdom. Other destinations and premium services are available but subject to additional freight charges.
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