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Weld Star ER 120S-G High Strength MIG Wire (15kg Reel)

6031100428 Weld Star In Stock Fast Dispatch
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£106.67 ex VAT
£128.00 inc VAT
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  • Copper-coated ultra high-strength MIG wire for steels above 890 MPa yield
  • Tensile strength 1040 MPa; impact resistance 60J @ -40°C
  • Supplied on 15kg reel; available in multiple diameters
  • Classified EN ISO 16834-A G 89 4 M21 Mn4Ni2,5CrMo and AWS A5.28 ER 120S-G
  • Requires DC+ current with shielding gas C1/M20/M21/M33; suitable all welding positions
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High-strength MIG wire for steels above 890 MPa yield — engineered for extreme performance, impact toughness, and consistent weld quality in demanding applications.

Weld Star ER 120S-G is a copper-coated high tensile MIG wire specifically developed for welding ultra high-strength steels with yield strengths exceeding 890 MPa.

With its excellent mechanical performance and plasticity, it provides durable welds for critical structural applications.

This wire delivers a tensile strength of 1040 MPa and maintains excellent impact resistance down to -40°C.

Precision layer-wound for stable feeding and consistent arc performance, it supports both manual and automated welding setups across a range of industries.

Produced using virgin raw materials from specialised steel mills, ER 120S-G is ideal for cranes, bridge structures, heavy lifting equipment, shipbuilding, mining, and high-spec fabrication environments requiring maximum strength and integrity.


Wire Classification EN ISO 16834-A G 89 4 M21 Mn4Ni2,5CrMo
AWS Classification A5.28 ER 120S-G
Wire Type Ultra High Strength Copper-Coated MIG Wire
Diameter 0.8mm / 1.0mm / 1.2mm
Spool Size 15kg Reel
Shielding Gas EN ISO 14175 – C1 / M20 / M21 / M33
Current Type DC+
Welding Positions PA, PB, PC, PD, PE, PF, PG (All Positions)
Welding Parameters 0.8mm: 90–160A / 18–22V 1.0mm: 150–250A / 22–28V 1.2mm: 220–320A / 26–32V
Typical Base Materials S890QL, S960Q, P460NH, P460NL1, Weldox 900 / 960, Strenx 960+
Tensile Strength 1040 MPa
Yield Strength 960 MPa
Elongation 16%
Impact Strength 60J @ -40°C
Carbon (C) 0.110%
Silicon (Si) 0.70%
Manganese (Mn) 1.90%
Chromium (Cr) 0.50%
Nickel (Ni) 2.50%
Molybdenum (Mo) 0.50%
Copper (Cu) <0.25%
Phosphorus (P) <0.015%
Sulphur (S) <0.015%
shopping_price_ranges 100 - 200
Material Type High Strength Steel (ER80S+)
AWS Classification ER120S-G
Weight 15kg
Spool Size Standard (12.5-25kg)
Diameter 1.2mm ·
Brand Weld Star
SKU Diameter Stock Status  
6031100426 0 8mm In Stock £170.67 ex VAT £204.80 inc VAT
6031100427 1 0mm In Stock £170.67 ex VAT £204.80 inc VAT
6031100428 1 2mm In Stock £106.67 ex VAT £128.00 inc VAT

Technical Data Sheet

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A carriage charge is applied to orders, for standard 1-2 day shipments to mainland destinations within the United Kingdom. Other destinations and premium services are available but subject to additional freight charges.

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Weld Star ER 120S-G High Strength MIG Wire (15kg Reel) Weld Star ER 120S-G High Strength MIG Wire (15kg Reel)
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